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If you are running a plasma cutter in your shop, then chances are that you have considered getting an air dryer to place on your air compressor. An air dryer is one great way to reduce the amount of moisture, oil and particulates that often times feed through your air line by your compressor into your plasma cutter.
They usually can be filtered out by an external filter that is found between your compressor and your plasma cutter. This filter is usually serviceable and can be maintained by changing the filter cartridge that is inside the filter housing after using it for a long period of time.
Benefits of Using an Air Dryer with a Plasma Cutter
Using an air dryer to provide filtered air into your plasma cutter will help to augment the life span and durability of your torch consumables and, also allow you to make cleaner cuts. If your air is dirty, then your consumables will deteriorate faster, and your cuts will suffer.
Many plasma cutter owners that make use of their machine very often fine that running an air dryer filter helps save them money in the long run from the reduced amount of consumables that they have to buy.
Running an air dryer filter will also help to reduce the amount of time that you would need to spend to replace consumables while you are on the job.
5 Best Air Dryers For Plasma Cutters
Motor Guard M-30 NPT Submicronic Compressed Air Filter
The Motor Guard is one very common, inexpensive filter that is used and recommended by a lot of different plasma cutter owners. It is well known on many forums as the go-to filter for plasma cutters as it is quite simple to install, and it is also easy to maintain.
This air dryer houses one single replacement cartridge that keeps in the moisture, oil, and particulates from going into your air supply line. This filter cartridge also needs to be replaced after a very long use. With Motor Guard being very popular, you can be confident that replacing the filters will be available many years from now.
Filtered Air for Large Scale Plasma Systems or professional Use
Ingersoll-Rand Refrigerated Dryer (IRR-D42IN)
If you work in a shop that makes use of a plasma cutter for large scale projects and production, then it will be advantageous for you if you invest in a refrigerated air dryer. This is one machine that will totally get rid of moisture from your system and do so all day long without needing any maintenance. This usually works well for CNC plasma cutting systems that see long periods of use without any interruption, although, it can be used on other tools as well.
If you have never used a plasma cutter before, you should be sure to look online for a guide for beginners on how to go about using it. This will help you go through the whole process of getting your machine hooked up correctly and making cuts safely.
If you are looking for help in finding a new machine, you should be sure to check out our article on the best cheap plasma cutters that we have listed and recommend. If you are in need of a plasma cutter an inbuilt air compressor, you can check the machines that are recommended online.
Not All Tools Need Filtered Air
Not every tool in your shop would need filtered air. And for this reason, it is important that you have sources of filtered and non-filtered air in your shop. This will help reduce the number of filter cartridges that you make use of. If you are filling a tire on your truck with air, you would not want to be running that air through your cartridge as it is just a waste.
One easy way to do this is by mounting your air filter directly to your plasma cart and only use it with your plasma cutter. This is one preferred method. If you have a variety of tools that need filtered air like a paint sprayer, then what you can do is to simply split the air output right at the compressor and then install the filter on one side only. In doing this you can hook to your filter when it is needed. People that use this method typically like to also install a cut off valve before the filter just to make sure that it only sees air when they are using it.